MCA5tech – samples of usage

Compressed air monitoring

Quickly detected leaks and pressure drops stop production processes. In addition, by measuring the quantity and quality of compressed air in each zone, costs are assigned where they actually arise – zones with higher requirements (drying, filtration) get a proportionately larger share of the bill than zones with standard requirements.

MCA5tech enables efficient monitoring of the compressed air system. It combines parameter measurements, quality management and emergency responses.

Main Features

  • Monitoring
    Continuous recording of pressure and flow as well as quality parameters (dew point, humidity, particles, oil). Data is presented in the form of trends and current statuses in the operator panel, with access to history and simple overviews.
  • Emergency automation
    When the set thresholds (pressure, flow, humidity) are exceeded, the system can remotely shut off the selected pneumatic circuits.
  • Archiving and reporting
    The collected data is stored in the database and can be exported. Daily, weekly and monthly reports are available covering basic indicators of quality, labor and consumption.

Operating benefits

  • Lower energy costs (less loss due to leaks, less compressor idling).
  • Less downtime and better line reliability.
  • Scheduled service (filter replacements and inspections based on collected data).
  • Allocation of costs between zones/lines and reports for audits.

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